Rubber Foam Pipe/Sheet Production Line launched by Huashida has set a new benchmark in the industry with its excellent performance and technological innovation. Not only is the quality stable and the technology reliable, but it is also energy-saving and environmentally friendly. Its outstanding production efficiency and cost control ability have brought significant economic benefits to customers.
1、 Adopting advanced technology and processes
1. The innovative technology of using vacuum adsorption process on the rubber extrusion host greatly improves the extrusion effect of the pipe, making the surface of the pipe as smooth as a mirror and the foam holes fine and uniform. This high-quality appearance and internal structure not only enhance the beauty of the product, but also endow it with the characteristics of low density, light weight, and excellent insulation performance, thus having stronger competitiveness in the market.
2. Flexible foaming furnace design: Utilizing multiple ultra long foaming furnaces and gradually increasing the furnace cavity according to changes in foaming processes, the temperature and air volume in each section of the furnace can be precisely adjusted and controlled according to specific customer needs and professional process requirements of Huashida. This highly customized capability ensures the stability of product quality and the flexibility of the production process.
2、 Effectively saving labor and costs
1. High speed production capacity: Taking a 20mm diameter pipe as an example, it can produce 30 meters per minute. This amazing production speed greatly shortens the production cycle and increases production capacity. At the same time, the flexibility of high-speed production of foam pipes and foam sheets on the same machine has been achieved, further improving production efficiency.
2. Automation and cost optimization: The entire production line includes advanced equipment such as slitting machines, internal mixers, open mixers, rubber extruders, head molds, 7-section high-temperature foaming furnaces, tractors, and cutting machines. Through automated conveyor belt cutting, multiple tubes can be cut in one go and neatly stored. This process significantly reduces manual intervention, not only lowering labor costs, but also improving production efficiency and product consistency, thereby achieving comprehensive optimization of production costs.
